This
is the main safety component of a pressure washer. It along with the
trigger gun literally controls the traffic flow of water in the system.
Without an unloader valve when gun is shut off the pressure will
continue to rise until either the motor - engine stalls or pump, hose
or gun ruptures. Unloaders divert all or part of the flow to a supply
tank or the inlet of pump to prevent pressure from building up. When
gun is opened water moves from outlet of pump through hose to gun and
nozzle. When trigger is released the valve closes and the unloader is
activated either by an increase in pressure (pressure actuated type) or
a reduction in flow (flow actuated type). Water flows into channel and
pushes piston down which opens bypass valve. The unloader diverts flow
of water from outlet side of pump back to inlet side causing water to
flow back to pump virtually under no pressure.
Advantages
of flow actuated unloaders is that hose and pump pressure is reduced in
unload mode. This is safer for hot water coil and when operator does
not want fast kick back when gun trigger is depressed. It however,
cannot be used on multi gun systems and is generally more expensive and
sensitive to adjust.
Pressure
actuated type is the common. It traps pressure in hose during unload
mode so immediate pressure is available when gun is opened.
Pressure
of system can be controlled to some extend by adjusting the tension on
the spring holding the piston in the valve in place. Changing nozzle is
preferred method of controlling pressure and unloader should only be
adjusted to fine tune the system.
If
unloader valve goes on/off when gun is shut off either the spring is
not properly adjusted or there is a leak in hose, gun or connections.
Too tight a spring tension can create a safety problem due to
high-pressure spikes before it unloads. Sleight bypass of liquid
prevents valve erosion. |